Reconstituted Foam Cut to Size

Description

💪 Reconstituted Foam Cut to Size – Built for Strength, Support & Longevity

Also known as Recon Foam or Chip Foam, our reconstituted foam cut to size is engineered for serious performance. Created by bonding shredded polyurethane foam under high pressure, this ultra-dense material forms a solid block that’s incredibly tough, supportive, and resistant to impact.

It’s the go-to choice for demanding environments — from gym crash mats and martial arts flooring, to vehicle floors, commercial seating, support pads, and more.

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✅ Why Choose Reconstituted Foam?

• 🧱 Extremely Dense & Rigid
  Built to handle repeated stress and weight without losing its shape

• 📐 Cut to Any Size or Shape
  Ideal for crash pads, gym panels, camper floors, benches, and more

• 🛠️ Unmatched Long-Term Support
  Offers structural resilience far beyond standard upholstery foams

• 🔩 Versatile for Structural Builds
  Common in industrial, automotive, and gym-grade applications

• 🔥 Fire-Retardant Grades Available
  Ask us about Crib 5 or CAL 117 versions for regulated environments

• 🧼 Easy to Maintain
  Compatible with wipe-clean PVC or vinyl covers for hygiene-sensitive use

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🪵 Foam Specifications

• Type: 6lb Recon / Chip Foam

• Density: 90–100 kg/m³

• Firmness: Extremely firm (doesn’t compress easily)

• Appearance: Multi-chip pattern in grey, blue, black

• Structure: Bonded polyurethane foam

💡 Tip: For hybrid comfort + support, layer recon foam beneath a softer grade or memory foam.

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📏 How to Order Reconstituted Foam

Ordering is simple — whether you’re fitting a van, building crash mats, or lining a workshop.

1. Measure your required length × width × thickness

2. Select 6lb Reconstituted Foam in our Foam Cut to Size Tool

3. Upload a template or sketch if your piece has curved or complex shapes

4. Add a Dacron wrap if using inside a fabric cover (optional)

5. Place your order online — we’ll cut and dispatch within 1–2 working days

📦 All foam is vacuum-packed for shipping and fully expands within 24 hours of delivery.

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🎥 New to Ordering? Watch Our How-To Video

Not sure how to measure or order your recon foam project?
Watch our step-by-step video guide — we walk you through choosing the right foam, entering dimensions, and uploading a template if needed.
👉 Watch How to Order Foam Cut to Size

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🧵 Common Uses for Reconstituted Foam

• Gym crash mats and impact zones

• Martial arts studio flooring and pads

• Commercial bench seating (pubs, bars, restaurants)

• Camper van floors and vehicle builds

• Mattress base layers and packaging supports

• Dog beds, vet recovery tables, and kneeling mats

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📞 Need Help Choosing?

Not sure if recon foam is right for your project? Our team will help you choose the correct grade for long-term durability and structural performance.

📧 Email: info@foamsuperstore.co.uk
📞 Call: 0191 262 0769

We’re ready to help with everything from template cutting to bulk orders.