Orthopaedic Support Foam Cut to Size

Orthopaedic Support Foam Cut to Size

£0.00

🧠 Orthopaedic support foam cut to size for therapeutic seating, rehab beds, and posture care. Firm support with pressure relief. Fast UK delivery.

🛒 How to Order Foam Cut to Size:

1️⃣ Select Your Shape – Choose from standard templates or upload a custom design
2️⃣ Enter Your Dimensions – Input in cm, mm, or inches
3️⃣ Choose Your Foam Grade & Density – Select the firmness and type that best suits your needs
4️⃣ Add Extras (Optional) – Add Dacron wrap or stockinette for a professional finish
5️⃣ Add to Cart – Review your order and checkout in minutes!

Pick your shape:

PLEASE ONLY SELECT THIS PRODUCT IF YOU ARE SENDING IN EXISTING COVERS TO COPY OR HAVE A HAND DRAWN CUT OUT TEMPLATE REPLICATING THE SHAPE YOU WISH TO CREATE
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Please upload the relevant files here
Choose between a standard foam make up or bonded (multi foam)
The Budget Blue Foam (Grade 33) is our most used high-density foam grade. It is a firm foam, widely used for dining pads, upholstery repairs, garden seating, window seats and caravan seating. For high-use items, please choose the Premium Blue foam instead.

Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (ka-min) (4) 50
  • Elongation (% min) (4) 90
    • The "36 Budget Beige Foam" is perfect for sofa cushions, seat pads, and campervans. Its optimal density, hardness, and durability ensure comfortable seating and long-lasting support. Whether you need cushioning for your living room, dining chairs, don-the-go sleeping arrangements, this foam grade has you covered.

    Specification/Data Information
  • Colour - Beige/Pink
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our Premium Blue Firm Foam (Grade 39) is a high-density foam, perfect for sofa seats if you are looking for a very firm cushion. It is also suitable for many other applications, including upholstery repairs, boat seating, caravan and campervan seating, window seats, dining pads and much more. Our premium blue 39h foam can be supplied in either pale pastel or a ocean blue colour. Both have the exact same density’s and properties to one another. Colour is purely dependant on the supplier it is provided from.

    Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 180-220
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
  • Comp set (% max) (5) 8
    • Our 6lb Recon Foam is a very firm grade, used for hard-wearing seats. It’s ideal for bar seating and stools, church kneelers, gym mats and other hard-wearing commercial furniture.
    Our Memory Foam is a high quality foam, used to add extra comfort and support to any mattress. It can also be used for mattress toppers, pillows, wheelchair cushions and much more.

    Specification/Data Information
  • Colour - Yellow/White
  • Density (Kg/m3) (1) 38-42
  • Hardness (N) (2) 60-90
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 160
  • Recovery Rate 3-second
    • Luxury Reflex Grey Foam is a high-quality foam that offers excellent bounce and resilience. It is specifically designed for sofa seating applications, making it a perfect choice for those looking for a comfortable and supportive seating experience. With its grey color and luxurious feel, it is our most popular foam grade and is sure to elevate the look and feel of any seating area. Whether you're looking to upgrade your living room or design a new seating area for your office, Luxury Reflex Grey Foam is the perfect choice.

    Specification/Data Information
  • Colour - Grey
  • Density (Kg/m3) (1) 40-42
  • Hardness (N) (2) 130-160
  • Tensile (kPa-min) (4) 100
  • Elongation (% min) (4) 250
    • Our Luxury Reflex Pink Foam is a premium high-density soft foam. This foam grade is a suitable choice for the replacement of sofa back cushions (which are fibre filled or foam filled).

    Specification/Data Information
  • Colour - Orange
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 100-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our White Foam is a budget craft foam, that can be used for crafts projects, upholstery repairs, headboards and much more. Not suitable for sitting on!

    Specification/Data Information
  • Colour - White
  • Density (Kg/m3) (1) 24-26
  • Hardness (N) (2) 50-70
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 150
    • *Please add the ratio of foams e.g. 2" Memory Foam / 4" Premium blue if selecting "Memory Foam Mixed With FS Premium 39H Blue Firm"
    Extras are a great way to add to your foam
    You should always fit stockinette to your order. In simple terms Stockinette makes it much easier to slide the foam in an out of your cover and will not only reduce creasing of fabric but prevent premature wear to both the foam and the cover - ensuring your cushions retain their shape better and last longer. Read More About Stockinette (Please Note Maximum Width for Stockinette = 135cm)
    Helps extend the lifespan of your foam cushions.
    Please note there is a minimum order of £25 on all made to measure Foam
    Grand total
    Categories: ,

    Unsure of how to measure and choose your foam? We can do it all for you with our Sofa Cushion Collection Service

    Description

    🛌 Orthopaedic Support Foam Cut to Size – Tailored for Comfort, Posture & Recovery

    Designed for therapeutic comfort and long-term support, our orthopaedic support foam cut to size is the ideal solution for healthcare, mobility, and rehabilitation needs. Whether you’re building custom wheelchair cushions, therapy mats, postural wedges, or orthopaedic mattresses, we supply high-quality foam precision-cut to your exact measurements.

    Our range includes firm, pressure-relieving foam grades that promote spinal alignment, joint recovery, and all-day support — without sagging or soft spots.

    ✅ Why Choose Orthopaedic Foam?

    • 💪 Firm, Resilient Support
      Reduces sinking and helps maintain proper posture throughout extended use

    • 🧠 Pressure-Relieving Properties
      Distributes weight evenly to reduce pressure on joints, skin, and sensitive areas

    • 📐 Cut to Size or Shape
      Perfect for custom rehab cushions, profiling beds, or therapeutic chair builds

    • 🦽 Ideal for Wheelchairs & Recliners
      Helps reduce discomfort and pressure buildup for seated users

    • 💧 Optional Waterproof Covers or Liners
      Supports hygiene and cleaning efficiency in medical or care settings

    • 🔥 Crib 5 Foam Options Available
      Meets fire safety regulations for use in hospitals, hospices, and care homes

    • 📦 Fast UK Delivery
      All orders are vacuum-packed and delivered within 1–2 working days

    🪵 Recommended Foam Grades for Orthopaedic Use

    We offer a selection of high-performance grades tailored to different orthopaedic support needs:

    • FS Premium 39H Blue Firm Foam
      Rigid and durable, ideal for rehab platforms, positioning wedges, and postural blocks

    • FS400 Reflex Pink Foam
      A soft-to-medium foam for therapeutic comfort with support — great for upper-body or spinal zones

    • Memory Foam Layer (Optional)
      Add on top for pressure-relief and body contouring where needed

    • 6lb Reconstituted Foam
      Extremely dense and supportive — used for heavy-duty orthopaedic blocks, wedges, and seating supports

    • Crib 5 Rated Grades
      Available across densities for regulated clinical and residential care use

    💡 Tip: For medical or care applications, pair your foam with a breathable waterproof liner to extend lifespan and simplify hygiene routines.

    📏 Common Applications

    Our orthopaedic foam is used in both private and professional healthcare settings, including:

    • Custom wheelchair cushions and pressure-relief seat pads

    • Orthopaedic mattresses and therapeutic overlays

    • Post-surgery bed wedges and back supports

    • Recliner chair inserts for long-term seating

    • Profiling bed foam sections for care homes

    • Custom therapy supports, rehab blocks, and limb braces

    🎥 New to Ordering? Watch Our Step-by-Step Guide

    If you’re unsure how to order, we’ve made it easy.
    Our video guide walks you through selecting your foam grade, entering sizes, and choosing extras like Crib 5 or memory foam.
    👉 Watch How to Order Orthopaedic Foam

    📞 Need Expert Help?

    Whether you’re buying for a care facility, clinic, or at-home recovery, we’ll help you choose the right foam type and configuration.

    📧 Email: info@foamsuperstore.co.uk
    📞 Call: 0191 262 0769

    Send us your measurements, sketches, or a list of needs — our foam specialists will help build a solution that’s comfortable, compliant, and built to last.

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