Pallet Seating Foam Cut to Size

foam cut to size for pallet seating in different thicknesses

£0.00

🪵 Pallet seating foam cut to size for garden lounges or chill-out zones. Choose GraviDry™ for outdoors or reflex foam for indoor comfort. Fast UK delivery.

🛒 How to Order Foam Cut to Size:

1️⃣ Select Your Shape – Choose from standard templates or upload a custom design
2️⃣ Enter Your Dimensions – Input in cm, mm, or inches
3️⃣ Choose Your Foam Grade & Density – Select the firmness and type that best suits your needs
4️⃣ Add Extras (Optional) – Add Dacron wrap or stockinette for a professional finish
5️⃣ Add to Cart – Review your order and checkout in minutes!

Pick your shape:

PLEASE ONLY SELECT THIS PRODUCT IF YOU ARE SENDING IN EXISTING COVERS TO COPY OR HAVE A HAND DRAWN CUT OUT TEMPLATE REPLICATING THE SHAPE YOU WISH TO CREATE
Drag files here or browse
Please upload the relevant files here
Choose between a standard foam make up or bonded (multi foam)
The Budget Blue Foam (Grade 33) is our most used high-density foam grade. It is a firm foam, widely used for dining pads, upholstery repairs, garden seating, window seats and caravan seating. For high-use items, please choose the Premium Blue foam instead.

Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (ka-min) (4) 50
  • Elongation (% min) (4) 90
    • The "36 Budget Beige Foam" is perfect for sofa cushions, seat pads, and campervans. Its optimal density, hardness, and durability ensure comfortable seating and long-lasting support. Whether you need cushioning for your living room, dining chairs, don-the-go sleeping arrangements, this foam grade has you covered.

    Specification/Data Information
  • Colour - Beige/Pink
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our Premium Blue Firm Foam (Grade 39) is a high-density foam, perfect for sofa seats if you are looking for a very firm cushion. It is also suitable for many other applications, including upholstery repairs, boat seating, caravan and campervan seating, window seats, dining pads and much more. Our premium blue 39h foam can be supplied in either pale pastel or a ocean blue colour. Both have the exact same density’s and properties to one another. Colour is purely dependant on the supplier it is provided from.

    Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 180-220
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
  • Comp set (% max) (5) 8
    • Our 6lb Recon Foam is a very firm grade, used for hard-wearing seats. It’s ideal for bar seating and stools, church kneelers, gym mats and other hard-wearing commercial furniture.
    Our Memory Foam is a high quality foam, used to add extra comfort and support to any mattress. It can also be used for mattress toppers, pillows, wheelchair cushions and much more.

    Specification/Data Information
  • Colour - Yellow/White
  • Density (Kg/m3) (1) 38-42
  • Hardness (N) (2) 60-90
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 160
  • Recovery Rate 3-second
    • Luxury Reflex Grey Foam is a high-quality foam that offers excellent bounce and resilience. It is specifically designed for sofa seating applications, making it a perfect choice for those looking for a comfortable and supportive seating experience. With its grey color and luxurious feel, it is our most popular foam grade and is sure to elevate the look and feel of any seating area. Whether you're looking to upgrade your living room or design a new seating area for your office, Luxury Reflex Grey Foam is the perfect choice.

    Specification/Data Information
  • Colour - Grey
  • Density (Kg/m3) (1) 40-42
  • Hardness (N) (2) 130-160
  • Tensile (kPa-min) (4) 100
  • Elongation (% min) (4) 250
    • Our Luxury Reflex Pink Foam is a premium high-density soft foam. This foam grade is a suitable choice for the replacement of sofa back cushions (which are fibre filled or foam filled).

    Specification/Data Information
  • Colour - Orange
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 100-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our White Foam is a budget craft foam, that can be used for crafts projects, upholstery repairs, headboards and much more. Not suitable for sitting on!

    Specification/Data Information
  • Colour - White
  • Density (Kg/m3) (1) 24-26
  • Hardness (N) (2) 50-70
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 150
    • *Please add the ratio of foams e.g. 2" Memory Foam / 4" Premium blue if selecting "Memory Foam Mixed With FS Premium 39H Blue Firm"
    Extras are a great way to add to your foam
    You should always fit stockinette to your order. In simple terms Stockinette makes it much easier to slide the foam in an out of your cover and will not only reduce creasing of fabric but prevent premature wear to both the foam and the cover - ensuring your cushions retain their shape better and last longer. Read More About Stockinette (Please Note Maximum Width for Stockinette = 135cm)
    Helps extend the lifespan of your foam cushions.
    Please note there is a minimum order of £25 on all made to measure Foam
    Grand total
    Categories: ,

    Unsure of how to measure and choose your foam? We can do it all for you with our Sofa Cushion Collection Service

    Description

    🪵 Pallet Seating Foam Cut to Size

    Create stylish, comfortable pallet seating with foam cut to size and tailored perfectly to your Euro pallet frames. Whether you’re building a garden sofa, chill-out lounge, event setup, or balcony bench, our premium-grade foams give your pallet project the comfort and structure it deserves.

    From summer BBQ hangouts to festival backdrops or boutique indoor spaces, we supply foam for thousands of pallet setups across the UK.

    ✅ Choose the Right Foam for Your Project:

    🌧️ GraviDry™ Foam – The perfect solution for outdoor pallet furniture. Fully open-cell, fast-draining, UV-resistant, and mould-proof. Ideal for rain-or-shine garden use.

    ⚪ Luxury Reflex Grey Foam – Medium-firm indoor upholstery foam. Offers great support and bounce — perfect for indoor pallet sofas, studio seating, or camper builds.

    🔵 FS Premium 39H Blue Firm Foam – A high-density option for extra structure and durability. Great for commercial seating, exhibitions, or heavy-use areas.

    📏 How to Measure for Pallet Seating Foam

    Standard Euro pallets are approx. 120cm x 80cm, but we cut foam to any size or shape.

    • For one-piece cushions, measure the full pallet platform.

    • For modular setups, measure each section individually.

    • Choose foam thickness based on your overall seat build height — most people go for between 2 inches (5cm) and 15cm, depending on how deep and plush they want the seating.

    • Add a Dacron wrap for smoother edges and a softer finish.

    • Need matching backrest cushions? We can cut those too — just add the details during checkout or upload a template.

    👉 Not sure how to order? Watch our quick video guide that walks you through the full ordering process — from choosing your shape and foam grade to adding extras and checking out with confidence.

    🧵 Perfect for:

    • Garden pallet lounges

    • Summer houses & balconies

    • Festival & event seating

    • Indoor studio setups

    • Campervan & glamping furniture

    📦 Fast UK Delivery – Next Working Day Available

    We precision-cut and dispatch your foam within 1–2 working days. Orders are vacuum-packed for easy transport and expand to full size within 24 hours.

    🧼 Pro Tip:

    If you’re using GraviDry™ outdoors, pair it with a breathable liner or waterproof cover to ensure fast drainage and long-lasting durability in all weather.

    📞 Have questions or custom shapes? Call us on 0191 262 0769 or use our Foam Cut to Size Tool for an instant quote.

    👉 Want to know more about GraviDry™? Click here to learn more

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