Physio Bed Foam Cut to Size

Physio Bed Foam Cut to Size

£0.00

🛏️ Physio bed foam cut to size. Durable, firm support for therapy beds and couches. Crib 5 fire-safe. Ideal for clinics, sports centres & hospitals.

🛒 How to Order Foam Cut to Size:

1️⃣ Select Your Shape – Choose from standard templates or upload a custom design
2️⃣ Enter Your Dimensions – Input in cm, mm, or inches
3️⃣ Choose Your Foam Grade & Density – Select the firmness and type that best suits your needs
4️⃣ Add Extras (Optional) – Add Dacron wrap or stockinette for a professional finish
5️⃣ Add to Cart – Review your order and checkout in minutes!

Pick your shape:

PLEASE ONLY SELECT THIS PRODUCT IF YOU ARE SENDING IN EXISTING COVERS TO COPY OR HAVE A HAND DRAWN CUT OUT TEMPLATE REPLICATING THE SHAPE YOU WISH TO CREATE
Drag files here or browse
Please upload the relevant files here
Choose between a standard foam make up or bonded (multi foam)
The Budget Blue Foam (Grade 33) is our most used high-density foam grade. It is a firm foam, widely used for dining pads, upholstery repairs, garden seating, window seats and caravan seating. For high-use items, please choose the Premium Blue foam instead.

Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (ka-min) (4) 50
  • Elongation (% min) (4) 90
    • The "36 Budget Beige Foam" is perfect for sofa cushions, seat pads, and campervans. Its optimal density, hardness, and durability ensure comfortable seating and long-lasting support. Whether you need cushioning for your living room, dining chairs, don-the-go sleeping arrangements, this foam grade has you covered.

    Specification/Data Information
  • Colour - Beige/Pink
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our Premium Blue Firm Foam (Grade 39) is a high-density foam, perfect for sofa seats if you are looking for a very firm cushion. It is also suitable for many other applications, including upholstery repairs, boat seating, caravan and campervan seating, window seats, dining pads and much more. Our premium blue 39h foam can be supplied in either pale pastel or a ocean blue colour. Both have the exact same density’s and properties to one another. Colour is purely dependant on the supplier it is provided from.

    Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 180-220
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
  • Comp set (% max) (5) 8
    • Our 6lb Recon Foam is a very firm grade, used for hard-wearing seats. It’s ideal for bar seating and stools, church kneelers, gym mats and other hard-wearing commercial furniture.
    Our Memory Foam is a high quality foam, used to add extra comfort and support to any mattress. It can also be used for mattress toppers, pillows, wheelchair cushions and much more.

    Specification/Data Information
  • Colour - Yellow/White
  • Density (Kg/m3) (1) 38-42
  • Hardness (N) (2) 60-90
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 160
  • Recovery Rate 3-second
    • Luxury Reflex Grey Foam is a high-quality foam that offers excellent bounce and resilience. It is specifically designed for sofa seating applications, making it a perfect choice for those looking for a comfortable and supportive seating experience. With its grey color and luxurious feel, it is our most popular foam grade and is sure to elevate the look and feel of any seating area. Whether you're looking to upgrade your living room or design a new seating area for your office, Luxury Reflex Grey Foam is the perfect choice.

    Specification/Data Information
  • Colour - Grey
  • Density (Kg/m3) (1) 40-42
  • Hardness (N) (2) 130-160
  • Tensile (kPa-min) (4) 100
  • Elongation (% min) (4) 250
    • Our Luxury Reflex Pink Foam is a premium high-density soft foam. This foam grade is a suitable choice for the replacement of sofa back cushions (which are fibre filled or foam filled).

    Specification/Data Information
  • Colour - Orange
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 100-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our White Foam is a budget craft foam, that can be used for crafts projects, upholstery repairs, headboards and much more. Not suitable for sitting on!

    Specification/Data Information
  • Colour - White
  • Density (Kg/m3) (1) 24-26
  • Hardness (N) (2) 50-70
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 150
    • *Please add the ratio of foams e.g. 2" Memory Foam / 4" Premium blue if selecting "Memory Foam Mixed With FS Premium 39H Blue Firm"
    Extras are a great way to add to your foam
    You should always fit stockinette to your order. In simple terms Stockinette makes it much easier to slide the foam in an out of your cover and will not only reduce creasing of fabric but prevent premature wear to both the foam and the cover - ensuring your cushions retain their shape better and last longer. Read More About Stockinette (Please Note Maximum Width for Stockinette = 135cm)
    Helps extend the lifespan of your foam cushions.
    Please note there is a minimum order of £25 on all made to measure Foam
    Grand total
    Categories: ,

    Unsure of how to measure and choose your foam? We can do it all for you with our Sofa Cushion Collection Service

    Description

    🛏️ Physio Bed Foam Cut to Size – Engineered for Comfort, Support & Hygiene

    At Foam Superstore, we supply physio bed foam cut to size, specially designed for physiotherapy tables, rehab platforms, medical couches, and massage beds. Our foam combines firm body support, shape retention, and clinical hygiene compliance, making it ideal for treatment environments where reliability and safety matter.

    🔧 Designed for Clinical Use

    Whether you’re refurbishing a worn-out physio bed or building new couches for a sports clinic, we can supply foam cut precisely to your required dimensions and thickness. Even better, our foam options meet fire safety standards and work seamlessly with medical-grade vinyl covers.

    ✅ Why Choose Our Physio Bed Foam?

    • 💪 Firm, Resilient Support
      Maintains shape under pressure — ideal for repetitive treatments and extended use

    • 🔥 Crib 5 Fire-Rated
      Fully compliant with BS 5852 regulations for use in public or medical environments

    • 🧽 Compatible with Vinyl Covers
      Works perfectly under wipe-clean upholstery, including stretch and waterproof covers

    • 📐 Custom Cut to Size or Shape
      Foam can be tailored for multi-section physio tables, face holes, or tilting platforms

    • 📦 Fast UK Delivery
      We cut, vacuum-pack, and dispatch orders within 1–2 working days

    • 💼 Bulk Pricing Available
      Perfect for clinics, gyms, rehab centres, or full-room refurbishment projects

    🪵 Recommended Foam Grades

    We offer several high-performing foam grades ideal for physio beds:

    • FS Premium 39H Blue Firm Foam
      Offers excellent firmness, stability, and bounce for treatment couches and stretchers

    • 6lb Reconstituted Foam
      Ultra-dense and supportive — long-lasting for busy clinics or sports medical rooms

    • Crib 5 Reflex Grey or Pink Foam
      Fire-rated and soft to medium feel — ideal for back panels, head sections, or patient-facing areas

    💡 Tip: Pair your foam with breathable waterproof vinyl for hygiene, comfort, and long-term durability. Let us know if you’d like a quote for medical covers too.

    📏 Common Applications

    Our cut-to-size physio foam is trusted in a variety of healthcare, therapy, and wellness environments:

    • Physiotherapy treatment beds

    • Sports injury and rehab tables

    • Chiropractic and osteopathy couches

    • Clinical assessment beds

    • Massage and wellness platforms

    • Bespoke medical equipment pads or gym stretch stations

    🎥 Need Help Ordering?

    It’s easy to order with us. Watch our short video guide to see how to choose your foam, enter measurements, and add extras like fire ratings or face holes.
    👉 Watch How to Order Foam for Physio Beds

    📞 Ready to Upgrade Your Clinic Setup?

    Whether you need a single replacement cushion or a full foam set for multiple tables, our team is ready to help.

    📧 Email: info@foamsuperstore.co.uk
    📞 Phone: 0191 262 0769

    We accept measurements, templates, sketches — and can help you find the right thickness, feel, and fire rating for your exact use case.

    Reviews

    There are no reviews yet.

    Be the first to review “Physio Bed Foam Cut to Size”

    Your email address will not be published. Required fields are marked *

    Customer Services
    Helpful Links