Upholstery Foam Cut to Size

Upholstery Foam

£0.00

Pick your shape:

PLEASE ONLY SELECT THIS PRODUCT IF YOU ARE SENDING IN EXISTING COVERS TO COPY OR HAVE A HAND DRAWN CUT OUT TEMPLATE REPLICATING THE SHAPE YOU WISH TO CREATE
Drag files here or browse
Please upload the relevant files here
Choose between a standard foam make up or bonded (multi foam)
The Budget Blue Foam (Grade 33) is our most used high-density foam grade. It is a firm foam, widely used for dining pads, upholstery repairs, garden seating, window seats and caravan seating. For high-use items, please choose the Premium Blue foam instead.

Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (ka-min) (4) 50
  • Elongation (% min) (4) 90
    • The "36 Budget Beige Foam" is perfect for sofa cushions, seat pads, and campervans. Its optimal density, hardness, and durability ensure comfortable seating and long-lasting support. Whether you need cushioning for your living room, dining chairs, don-the-go sleeping arrangements, this foam grade has you covered.

    Specification/Data Information
  • Colour - Beige/Pink
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our Premium Blue Firm Foam (Grade 39) is a high-density foam, perfect for sofa seats if you are looking for a very firm cushion. It is also suitable for many other applications, including upholstery repairs, boat seating, caravan and campervan seating, window seats, dining pads and much more. Our premium blue 39h foam can be supplied in either pale pastel or a ocean blue colour. Both have the exact same density’s and properties to one another. Colour is purely dependant on the supplier it is provided from.

    Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 180-220
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
  • Comp set (% max) (5) 8
    • Our 6lb Recon Foam is a very firm grade, used for hard-wearing seats. It’s ideal for bar seating and stools, church kneelers, gym mats and other hard-wearing commercial furniture.
    Our Memory Foam is a high quality foam, used to add extra comfort and support to any mattress. It can also be used for mattress toppers, pillows, wheelchair cushions and much more.

    Specification/Data Information
  • Colour - Yellow/White
  • Density (Kg/m3) (1) 38-42
  • Hardness (N) (2) 60-90
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 160
  • Recovery Rate 3-second
    • Luxury Reflex Grey Foam is a high-quality foam that offers excellent bounce and resilience. It is specifically designed for sofa seating applications, making it a perfect choice for those looking for a comfortable and supportive seating experience. With its grey color and luxurious feel, it is our most popular foam grade and is sure to elevate the look and feel of any seating area. Whether you're looking to upgrade your living room or design a new seating area for your office, Luxury Reflex Grey Foam is the perfect choice.

    Specification/Data Information
  • Colour - Grey
  • Density (Kg/m3) (1) 40-42
  • Hardness (N) (2) 130-160
  • Tensile (kPa-min) (4) 100
  • Elongation (% min) (4) 250
    • Our Luxury Reflex Pink Foam is a premium high-density soft foam. This foam grade is a suitable choice for the replacement of sofa back cushions (which are fibre filled or foam filled).

    Specification/Data Information
  • Colour - Orange
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 100-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our White Foam is a budget craft foam, that can be used for crafts projects, upholstery repairs, headboards and much more. Not suitable for sitting on!

    Specification/Data Information
  • Colour - White
  • Density (Kg/m3) (1) 24-26
  • Hardness (N) (2) 50-70
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 150
    • *Please add the ratio of foams e.g. 2" Memory Foam / 4" Premium blue if selecting "Memory Foam Mixed With FS Premium 39H Blue Firm"
    Extras are a great way to add to your foam
    You should always fit stockinette to your order. In simple terms Stockinette makes it much easier to slide the foam in an out of your cover and will not only reduce creasing of fabric but prevent premature wear to both the foam and the cover - ensuring your cushions retain their shape better and last longer. Read More About Stockinette (Please Note Maximum Width for Stockinette = 135cm)
    Helps extend the lifespan of your foam cushions.
    Please note there is a minimum order of £25 on all made to measure Foam
    Grand total
    Categories: ,

    Unsure of how to measure and choose your foam? We can do it all for you with our Sofa Cushion Collection Service

    Description

    📏 How to Order

    1. Choose your foam shape

    2. Enter your dimensions (length × width × thickness)

    3. Select your foam grade

    4. Add extras if required

    5. Get an instant quote and checkout securely

    We’ll do the rest — your foam will be cut to size and shipped fast across the UK.

    🪑 Upholstery Foam Cut to Size – Custom Sofa, Seat & Cushion Foam

    Looking to refresh your sagging sofa cushions or create bespoke seating for your next upholstery project? At Foam Superstore, we provide high-quality upholstery foam cut to your exact size and shape, ideal for sofas, chairs, benches, campervans, caravans, window seats, and more.

    This product is trusted by upholsterers, interior designers, DIYers, and homeowners across the UK who want durable, supportive, and comfortable foam made to last. Whether you’re replacing existing cushions or starting a new build, we make it easy to order upholstery foam online with full customization.

    🧱 What Is Upholstery Foam?

    Upholstery foam is a type of polyurethane foam used in soft furnishings to provide structure, comfort, and support. It comes in various grades depending on firmness, density, and resilience.

    We offer a curated range of premium foam grades suitable for most seating and backrest applications. All our foams comply with UK Furniture and Furnishings Fire Safety Regulations.

    🎯 Which Foam Grade Should I Choose?

    FS Premium 39H Blue – Firm Support

    • Best for heavy-use seat cushions

    • Offers great durability and minimal sagging

    • Perfect for sofas, dining chairs, benches, and commercial seating

    Luxury Reflex Grey – Medium Comfort

    • Ideal balance between softness and structure

    • Great for everyday use in homes or offices

    • Recommended for average weight users or mixed back/seat use

    FS400 Reflex Pink – Soft Feel

    • Slightly softer with a springy, luxurious finish

    • Best for back cushions, armrests, or scatter pillows

    • Suitable for light-use seats or softer preference customers

    ✂️ Cut to Your Shape & Size

    We precision-cut foam to your exact dimensions and shape using our in-house digital foam-cutting systems. Choose from:

    • Rectangles & squares

    • L-shapes, T-shapes, trapezoids

    • Round or oval cushions

    • Or upload a custom template

    Common uses:

    • Replacement sofa seat and back cushions

    • Bench seating and dining chairs

    • Caravan, boat, and motorhome seating

    • Window seats and bay window cushions

    • Camper conversions and outdoor furniture padding

    ✨ Optional Extras (Recommended for Upholstery)

    • Dacron Wrap – Adds a plush, rounded finish and protects the foam from wear

    • Stockinette Covering – Makes it easier to insert foam into covers

    These extras give your project a professional finish and improved longevity.

    📏 How to Order

    1. Choose your foam shape

    2. Enter your dimensions (length × width × thickness)

    3. Select your foam grade

    4. Add extras if required

    5. Get an instant quote and checkout securely

    We’ll do the rest — your foam will be cut to size and shipped fast across the UK.

    🚚 Delivery

    All orders are cut to order and dispatched within 1–3 working days. Delivery is available across the UK with standard or express options.

    Larger foam items may arrive vacuum-packed — simply unwrap and let them expand before use.

    🙋‍♂️ FAQs

    What thickness should I choose for a seat cushion?
    Most seat cushions are 4–6 inches thick. For firm support, 5″ of FS Premium Blue is ideal. Back cushions often use 3–4″ of softer foam like Reflex Pink.

    Is this suitable for fabric or leather covers?
    Yes, and we recommend adding dacron and stockinette for a smooth, professional fit.

    Can I upload a custom shape?
    Yes – once you place your order, you can upload your template or email us with a sketch.

    Is the foam fire retardant?
    Yes – all upholstery foam meets UK Furniture and Furnishings Fire Safety Regulations.

    🔑 Key Features

    • Foam cut to your exact shape and size

    • Suitable for sofas, chairs, campervans, and more

    • Choose from three high-quality upholstery foam grades

    • Optional extras for a superior finish

    • Fire-retardant and UK compliant

    • Fast production and UK delivery

    • Trusted by professionals and DIYers

    🛒 Get an instant quote now — upgrade your comfort with high-quality upholstery foam, cut to perfection.

    🎥 Not Sure Where to Start?

    Prefer to follow along visually?
    Watch our short video that explains the foam ordering process — from measuring and selecting foam to uploading a template and placing your order.
    👉 Click here to watch the Foam Order Process Video

    Reviews

    There are no reviews yet.

    Be the first to review “Upholstery Foam Cut to Size”

    Your email address will not be published. Required fields are marked *

    Customer Services
    Helpful Links